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- CMT Weld Overlay | UnitBirwelco
Unit Superheater Engineering supply weld overlaid boiler tube, supplying to the energy from waste, biomass, and fossil fuelled power industry within the UK and Europe. CMT Boiler tube weld overlay Unit Superheater Engineering supply weld overlaid boiler tube, supplying to the energy from waste, biomass, and fossil fuelled power industry within the UK and Europe. Unit Superheater utilise the Cold Metal Transfer welding technology , delivering an automated and controlled application of weld overlay cladding to standard base tube. Alloy 625 (ErNiCrMo-3) has successfully been used to significantly extend the life of boiler tubes in highly corrosive environments such as energy-from-waste boilers for many years, and continues to be the material of choice to combat most fireside corrosion issues. Advances in the search for superior performance alloys to challenge the most aggressive superheater corrosion, have resulted in Alloy 686 being selected by several of the latest generation of Energy from Waste plants. Advanced welding system architecture, ensure repeatable quality, and a high integrity weld overlay, with ultra low weld chemistry dilution. The weld overlay application encompasses the full range of typical boiler tube sizes 38 mm – 76.1 mm, but with the enhanced capability for large diameters up to 220 mm diameter for header and collector bodies, and < 38 mm for specialised superheater applications. CMT weld overlaid tube combines the economics and strength of a carbon or low alloy steel base tube material, with a NiCrMo weld overlay layer in a range of materials. CMT weld overlaid tube is a high integrity pressure part component, with controlled weld chemistry and ductility, and is suitable for cold and hot finish bending. Material combinations of base tube and weld overlay alloy can be tailored to suit specific corrosion and erosion conditions, and pressure part design requirements. High temperature fireside corrosion in boilers is a complex process, many factors contribute to tube degradation, and alloy selection is critical to providing the optimum solution that balances reliability and economics. Consistent and uniform, the CMT process delivers an ultra-low dilution weld overlay of assured repeatable quality. The standard process applies a single layer of a minimum thickness 2.0 mm. Increased thickness can be achieved in either single or double layer to meet customer bespoke specifications. Applications include: Water wall inserts & fabricated tube panels Replacement superheaters Replacement superheater bends Screen wall tubes Burner, sootblower, & door aperture tubes Headers and collectors Want to know more? Talk to a member of the team - Email Phone See it in action...
- CONTACT US | UnitBirwelco
Contact any of our group companies via phone, e-mail or message. NOUS CONTACTER Vous souhaitez discuter avec une ou plusieurs sociétés de notre groupe? Nous sommes heureux de répondre à toutes vos questions Nous contacter Soumettre Merci de nous avoir soumis! Alternativement, vous pouvez contacter nos 3 divisions individuellement- Birwelco Ltd Tél - +44 (0) 121585 5566 Courriel - info@unitbirwelco.com Unit Superheater Engineering Ltd Tél - +44 (0) 1792 654 091 Courriel - eng@unitbirwelco.com Unit Engineers and Constructors Ltd Tél - +44 (0) 1469 540 478 Courriel - north@unitbirwelco.com OÙ PEUX-TU NOUS TROUVER
- UnitBirwelco Middle East | UnitBirwelco
The Kingdom of Saudi Arabia, operating as Triple Delta The Kingdom of Saudi Arabia , more information coming soon!
- REGISTRATIONS | UnitBirwelco
These registrations enable Unit Birwelco to compete effectively in the global market, often being a prerequisite for bidding on major projects and contracts. REGISTRATIONS SupplHi SupplHi is the Vendor Management SaaS for industrial equipment and services chosen by the most demanding buyer organizations of all sizes to manage their vendor base efficiently and compliantly. ISNetworld ISNetworld is an online contractor and supplier management platform of data-driven products and services that help manage risk and strengthen relationships. It helps reduce unnecessary duplication associated with traditional qualification processes. Achilles Connecting buyers and suppliers, streamlining procurement and raising standards. ConCom The Humber Contractor Competency Forum was formed in 1999 by a group of collaborating clients and supporting contractors to establish and develop high standards of competency for companies and their employees working on the Humber Bank process industry sites. Avetta Avetta help Clients and their Suppliers manage supply chain safety, sustainability, and risk UVDB Achilles operates the prestigious Utilities Vendor Database Service (UVDB), used by leading UK utilities companies. Achilles UVDB accreditation entitles businesses to pre-qualify, using one questionnaire to market themselves across the whole industry. By achieving Achilles UVDB qualification, businesses can connect with the top utilities organisations.
- OUR TEAM | UnitBirwelco
Get to know the faces of the company and get in contact with them Notre peuple Dedication. Expertise. Passion. Birwelco General Manager David Ashby Mail CEO Cy Wilkinson Mail MD of UB IISP Vijay Singh Mail Finance Director Andrew Williams Mail Director of Birwelco Gaurav Shukla Mail Quality and IS Manager Lee Dixon Mail HR & IT Manager Sophie Grinter Mail Executive - Digital Marketing Kunika Luthra Mail Send us a message and we’ll get back to you shortly. Email Subject Your message Send Thanks for submitting!
- Birwelco | UnitBirwelco
Birwelco Ltd – Engineering Excellence Across Industries Birwelco Ltd – Engineering Excellence Across Industries For over 100 years, Birwelco Ltd has been synonymous with engineering excellence, innovation, and trust. With a legacy built on integrity, technical expertise, and forward-thinking solutions, Birwelco has consistently delivered robust, innovative, and cost-effective engineering services to industries around the globe. From design and manufacturing to installation and long-term maintenance, our comprehensive capabilities have made us a reliable partner for some of the world’s most demanding projects. Today, Birwelco stands as a leading force in process and thermal engineering, serving industries as diverse as oil & gas , petrochemicals , energy , and manufacturing , while also pioneering solutions for the clean energy future. What Sets Us Apart Clamping equipment 1/7 From feasibility studies and conceptual design through fabrication , installation, and aftermarket services . Expertise in high-pressure systems, fired heaters , flares , gas treatment packages, heat exchangers , pressure vessels, and process skids. Mechanical, electrical, instrumentation, structural, and process engineering under one roof. Operations in the UK, India, and Saudi Arabia, supported by strategic agents worldwide. Fully accredited to international standards (ASME, API, PED, Shell DEP and more) We provide a comprehensive range of services and equipment based on our clients’ specific needs using our extensive knowledge and experience- Process Equipment & Piping Project Management Construction CAD Spares Services Proposals Structural Heat transfer equipment Steam Reformers Vacuum Heaters Oil /Gas Treatment Flare Systems/ Flare Gas Recovery Air-cooled Exchangers Vacuum Steam Condensers Sonajet 3 Flare Heat Exchanger Flare Flares Flare Sonajet 3 Flare 1/4 For over a century, Birwelco Ltd has been at the forefront of engineering excellence, delivering solutions that combine heritage, innovation, and sustainability. Our end-to-end capabilities, specialist expertise, global reach, and commitment to compliance have made us the trusted choice for industries worldwide. As industries transition toward a cleaner and more efficient future, Birwelco continues to innovate—supporting clients with solutions that are not only reliable and cost-effective but also sustainable. At Birwelco, your project leads the way. Our role is to engineer, deliver, and sustain world-class solutions that perform—safely, reliably, and cost-effectively—across industries and around the globe. Get a Quote Interested? Get in touch with us today and we'll be happy to help. First Name Last Name Email What would you like to know? Send Thanks for submitting!
- MANUFACTURING | UnitBirwelco
UnitBirwelco provides a highly experienced in-house maintenance resource for both routine maintenance and turnaround events. renseigner Nous sommes toujours prêts à entreprendre de nouveaux projets et à vous aider à développer votre entreprise. Contactez-nous, discutons. ENVOYER UNE DEMANDE Téléchargez notre brochure Fabrication UnitBirwelco fabrique des équipements spécialisés pour un large éventail d'industries dans nos installations basées au Royaume-Uni. Tambours à vapeur Surchauffeurs / économiseurs Manipulation du tube / élément de la chaudière Échangeurs de chaleur à tube et coque Échangeurs refroidis par air Récipients sous pression et autres équipements de traitement Nous entreprenons également la remise à neuf des faisceaux de tubes et de tubes en tandem avec notre capacité de tirage de faisceaux spécialisée, afin de fournir un service de maintenance et de traitement intégré. Installations Nos vastes installations de fabrication et de fabrication au Royaume-Uni comprennent des ponts roulants de 20 tonnes et l'un des plus grands fours de traitement thermique du Royaume-Uni. De plus, nous proposons des tests non destructifs en interne qui comprennent la radiographie, l'inspection des particules magnétiques, l'inspection par ressuage et les ultrasons. Pour garantir la plus haute qualité, nos installations de fabrication sont certifiées selon les normes suivantes: Certificat de conformité CE à la directive sur les équipements sous pression 2014/68 / CE Fabricant certifié ASME (American Society of Mechanical Engineers) d'appareils sous pression, U Code Stamp Fabricant et assembleur de chaudières certifié ASME, S Code Stamp Certificat d'autorisation du Conseil national «R» Certificat d'autorisation d'inscription du Conseil national `` NB '' Lloyd's Register Quality Assurance ISO 9001 Management Systems United Registrar of Systems (URS) ISO 9001 Management Systems Systèmes de gestion SGS ISO 9001 Gestion environnementale ISO 14001 OHSAS 18001 BS EN1090 EXC 4 "Nos installations de fabrication / fabrication comportent l'un des plus grands fours de traitement thermique du Royaume-Uni"
- HYDROGEN | UnitBirwelco
As a carbon negative company with a dedication to clean energy, we offer a range of products and services for the hydrogen sector. HYDROGÈNE En tant qu'entreprise à émission négative de carbone engagée dans l'énergie propre, nous proposons une gamme de produits et de services pour le secteur de l'hydrogène. UnitBirwelco est en mesure de fournir des services d'ingénierie, d'approvisionnement et de gestion de la construction (EPCm), ainsi que des services de main-d'œuvre directe pour vos projets d'hydrogène et d'énergie renouvelable. En plus de nos produits et services, nous nous sommes également consacrés à la R&D pour l'hydrogène. Nous travaillons avec certains des plus hauts niveaux du Royaume-Uni UnitBirwelco a démontré sa capacité à adapter les besoins des clients et à fournir une valeur significative tout en gérant les risques des clients. Notre expertise technique et nos capacités en ressources nous permettent de répondre rapidement et de livrer des projets de haute qualité et rentables avec des performances opérationnelles continues optimales, dans les délais impartis, tout en accordant une attention particulière aux exigences en matière de santé, de sécurité et d'environnement et aux engagements de développement durable. Nous avons également établi un partenariat avec Jericho Energy Ventures et sa filiale en propriété exclusive Hydrogen Technologies Inc pour la fabrication de leur chaudière à hydrogène cleanH2steam DCC ™. Lire la suite
- MARINE | UnitBirwelco
For some time we have been instrumental in the provision of equipment and fabrications for the Marine sector. Marin Avec plus de 100 ans d'expérience, UnitBirwelco offre des produits et services de qualité dans tout le secteur maritime. Depuis un certain temps, nous avons joué un rôle déterminant dans la fourniture d'équipements et de fabrications pour le secteur maritime par le biais de Unit Superheater Engineering, Unit Engineers & Constructors et Birwelco, nous avons été un fournisseur clé de services de construction et d'ingénierie à partir de bureaux et d'unités de service stratégiquement situés à travers le ROYAUME-UNI. Avec plus de 100 ans d'expérience, UnitBirwelco offre des produits et services de qualité dans le secteur maritime. Si vous souhaitez améliorer l'efficacité de vos équipements, travailler à réduire l'impact environnemental et garantir des produits satisfaisants et fiables, contactez-nous dès aujourd'hui.
- Unit Superheater Engineering | UnitBirwelco
Front runners in the design and manufacturing of Superheaters and other static equipment, Located in Swansea. Unit Superheater Engineering Contact Us Front runners in the design and manufacturing of Superheaters and other static equipment. Located in Swansea, USE boasts a state-of-the-art design office and operates two expansive workshops. Our core expertise lies in the field of heat transfer equipment, boilers, non-destructive testing (NDT), fabrication, and engineering design. Our facilities include two spacious bays, each measuring an impressive 120 meters in length and 22 meters in width. Within these bays, we house two robust overhead cranes, each with a remarkable 10-ton capacity. Additionally, our workshop features a cutting-edge Heat Treatment Furnace and a dedicated NDT compound equipped with advanced tools, such as X-ray, Gamma Ray, Ultrasonic testing, Magnetic Particle Inspection (MPI), and Dye Penetrant Inspection (DPI). Examples of previous work HP Manifolds Air Cooler HP Superheater Power Case Study Jacketed HP Contact Us Address Riverside House (Annex) Ground Floor, Normandy Road, Swansea, Wales, SA1 2JA Contact 01792 005400 info@unitbirwelco.com Opening Hours Mon - Thu 8:00 am – 4:30 pm Friday 8:00 am – 1:00 pm Weekend CLOSED
- My Subscriptions | UnitBirwelco
Abonnements Visualisez et gérez les abonnements que vous avez achetés. Aucun abonnement acheté Lorsque vous aurez acheté un abonnement, il apparaîtra ici.
- HEAT EXCHANGERS | UnitBirwelco
UnitBirwelco has designed and supplied more that 5,000 heat exchangers over the past 50 years, including coolers, evaporators, exchangers, reboilers, steam generators, superheaters and vaporiser units. renseigner Nous sommes toujours prêts à entreprendre de nouveaux projets et à vous aider à développer votre entreprise. Contactez-nous, discutons. ENVOYER UNE DEMANDE Téléchargez notre brochure échangeurs de chaleur - de renommée mondiale UnitBirwelco a conçu et fourni plus de 5 000 échangeurs de chaleur au cours des 50 dernières années, y compris des refroidisseurs, des évaporateurs, des échangeurs, des rebouilleurs, des générateurs de vapeur, des surchauffeurs et des vaporisateurs. Nous sommes spécialisés dans la conception et la production d'unités sur mesure, conçues sur mesure pour des processus spécifiques. Types d'échangeurs: Échangeurs de tubes et coquilles Tube en U Plaque tubulaire fixe Plaque tubulaire fixe avec dilatation ou joint tassé Plaque tubulaire flottante (tête flottante) Multi-tube (nageoire brune) Double tuyau Les normes de conception mécanique sont conformes aux exigences de la Tubular Exchanger Manufacturing Association (TEMA), API 660, OCMA, ANSI ASTM, ASME et British Standard. Nos systèmes de contrôle qualité sont conformes à la norme ISO 18001. UnitéBirwelco Quality

