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Récupération des gaz de torche Une solution durable UnitBirwelco offre une gamme complète de services internes inclusifs services: conception de procédés et d'ingénierie, fabrication, installation et mise en service des ensembles de récupération de gaz de torche. Nos 40 ans d'expérience en tant que fournisseur mondial de premier plan de systèmes de torchères garantissent que nos systèmes de récupération de gaz de torche répondent aux exigences de nos clients et satisfont aux normes les plus exigeantes de l'industrie et internationalement reconnues. Notre capacité et notre expérience nous permettent de fournir des unités de récupération de gaz de torche dans le cadre d'un nouveau système de torche ou comme une installation supplémentaire dans un système de torche existant, le tout pour répondre aux exigences spécifiques du client. Ces systèmes ajoutent non seulement de la valeur monétaire, mais aussi par des améliorations environnementales grâce à la réduction active des émissions de gaz résiduaires. Services offerts Avantages Nous sommes toujours prêts à entreprendre de nouveaux projets et à vous aider à développer votre entreprise. Contactez-nous, discutons. renseigner ENVOYER UNE DEMANDE Tube leak plugging or tube replacement service. Vacuum leak testing of tubes. Tube plugging utilising the Curtiss Wright Pop-A-Plug system. Pulling and replacing individual tubes or whole bundle. Réduction des émissions de gaz à effet de serre. Monétisation du matériel précédemment gaspillé. Moins de bruit et de pollution visible. Téléchargez notre brochure To ensure the very highest quality, we are certified to the following standards: EC Certificate of Conformity to the Pressure Equipment Directive 2014/68/EC ASME (American Society of Mechanical Engineers) certified manufacturer of pressure vessels, U Code Stamp ASME certified manufacturer and assembler of power boilers, S Code Stamp National Board "R" Certificate of Authorization National Board 'NB' Certificate of Authorization to Register Lloyd’s Register Quality Assurance ISO 9001 Management Systems United Registrar of Systems (URS) ISO 9001 Management Systems SGS ISO 9001 Management Systems ISO 14001 Environmental Management OHSAS 18001 BS EN1090 EXC 4

Our services include engineering, procurement, manufacturing, and fabrication with a focus on providing high-quality solutions to meet your specific needs. Discover how our expertise can benefit your project. Services Browse our available services offered - should you require more specific information, please contact one of our divisions . If you want to view our products, please visit this page. Produced water treatment View Specialist Inspection View NDT View Project Management View On Site Repairs View CMT Weld Overlay View Maintenance View Procurement View Manufacturing View

With over 50 years experience, UnitBirwelco has established a dedicated spares service to provide operators with security of supply. renseigner Nous sommes toujours prêts à entreprendre de nouveaux projets et à vous aider à développer votre entreprise. Contactez-nous, discutons. ENVOYER UNE DEMANDE Téléchargez notre brochure Services et produits du marché secondaire Avec plus de 50 ans d'expérience dans la fourniture d'installations thermiques et de procédés à plusieurs centaines d'installations dans le monde, UnitBirwelco a mis en place un service de pièces de rechange dédié pour fournir aux opérateurs la sécurité d'approvisionnement. Notre service complet de remplacement et de pièces de rechange est disponible pour les clients du monde entier pour les appareils de chauffage, les échangeurs de chaleur refroidis par air, les condenseurs de vapeur sous vide, les systèmes de torchère et les usines de traitement et de traitement de l'eau. Nous détenons une base de données complète de dessins, de numéros de pièces et de fichiers d'historique des travaux, ce qui permet à nos ingénieurs de service d'identifier rapidement la pièce de rechange appropriée. Les pièces en stock peuvent généralement être expédiées dans les 24 heures suivant la confirmation de la commande et les composants fabriqués spécialement seront fournis dans les plus brefs délais. Les services comprennent- Assistance à l'installation et au démarrage Mise en service onshore et offshore Inspection et étude de l'équipement Conception et mise à niveau de l'équipement Maintenance Les produits comprennent- Mise en service des pièces de rechange Pièces de rechange opérationnelles Équipement de remplacement Mise à niveau des composants obsolètes Des pièces de rechange Des conseils de torche aux fours, notre équipe du marché secondaire est toujours disponible pour vous aider. Nous pouvons garantir des devis rapides, des délais d'expédition rapides et une équipe dédiée pour vous aider tout au long. Nous sommes là quand vous avez besoin de nous - à tout moment et en tout lieu. Avantages Service de pièces de rechange dédié offrant un service complet de remplacement et de pièces de rechange Notre système d'assurance qualité garantit que toutes les pièces sont fournies conformément aux spécifications d'origine Délais d'exécution rapides sur toutes les pièces de rechange Une équipe hautement qualifiée qui sera à votre disposition pour répondre à toutes vos questions

Experts in engineering design, global project management, patented flare systems and flare gas recovery. Birwelco is based in Halesowen and are our design office Birwelco Experts in engineering design, global project management, patented flare systems, and flare gas recovery, with a focus on clean energy and equipment upgrades. Birwelco, based in Halesowen, is our design office. As a Carbon Negative business since 2020, we understand the importance of businesses like ours coming together to fight against climate change. With expertise in flares, heaters, and a wide scope of engineering design work, Birwelco is renowned for its design expertise and as the creator of the Sonajet Flare Design. Founded in 1902, Birwelco is our oldest division, with a rich history of designing and manufacturing heaters, flares, hydrogen boilers, flare gas recovery systems, processing skids, and energy-efficient equipment upgrades, alongside a diverse range of projects. Read More Examples of previous work Contact Us Address 2nd Floor, Maybrook House, Queensway, Halesowen, West Midlands B63 4AH Contact 0121 585 5566 info@unitbirwelco.com Opening Hours Mon - Fri Weekend 8:00 am – 5:00 pm CLOSED

Discover how UnitBirwelco is empowering its workforce and transforming engineering through artificial intelligence. Engineering the Future with AI Discover how UnitBirwelco is empowering its workforce and transforming engineering through artificial intelligence. AI is reshaping the future. UnitBirwelco can help you stay ahead of the curve. Artificial Intelligence is no longer a future concept—it's today's competitive advantage. From predictive analytics to intelligent automation, AI is transforming how industries design, manufacture, and deliver engineering solutions. At UnitBirwelco, we're embracing this evolution to ensure our people, processes, and performance are not just keeping pace—but setting the pace. By combining our rich engineering legacy with AI-powered innovation, we’re enabling faster decisions, smarter workflows, and more sustainable outcomes. Where Will Your AI Journey Begin? AI is not just a technological shift — it’s a personal journey of growth, learning, and transformation. At UnitBirwelco, we believe that every employee plays a crucial role in shaping our AI-enabled future. Whether you're an engineer optimizing designs, a fabricator streamlining workflows, or a team leader making data-driven decisions — AI has something to offer you. It’s about augmenting your skills, automating the repetitive, and unlocking new possibilities in your daily work. We're here to guide you as you explore tools, training, and real-world applications tailored to your role. The path ahead is exciting — and it starts with a single step: your curiosity. Artificial Intelligence History Although the term artificial intelligence (AI) was first introduced in 1956, its relevance and practical application have grown significantly in recent years. This growth is largely due to the surge in data availability, advances in algorithms, and substantial improvements in computing power and data storage capabilities. In its early days during the 1950s, AI research focused on problem-solving and symbolic processing. By the 1960s, organisations like the U.S. Department of Defense began exploring the potential of AI, training systems to simulate basic human reasoning. Notably, the Defence Advanced Research Projects Agency (DARPA) led initiatives in the 1970s, such as digital street mapping, and developed intelligent personal assistant technologies as early as 2003 - well before mainstream applications like Siri, Alexa, or Cortana. These foundational efforts laid the groundwork for the automation and intelligent systems in use today, including decision-support tools and smart search engines that enhance human performance rather than replace it. While popular media often dramatises AI as human-like robots capable of world domination, today’s AI applications are far more focused and practical. From healthcare to retail and beyond, AI is now a powerful tool delivering tangible benefits across industries. 1950s–1970s Neural Networks Early work with neural networks stirs excitement for “thinking machines.” 1980s–2010s Machine Learning Machine learning becomes popular. 2011–2020s Deep Learning Deep learning breakthroughs drive AI boom. Present Day Generative AI Generative AI, a disruptive tech, soars in popularity. What is AI in Engineering? Artificial Intelligence (AI) in engineering refers to the use of smart algorithms and machine learning to assist, automate, and enhance engineering tasks. At UnitBirwelco, AI isn’t about replacing human expertise—it’s about amplifying it. Why is artificial intelligence important? AI automates repetitive learning and discovery using data. Rather than simply replacing manual tasks, AI handles high-volume, computer-driven operations with speed, consistency, and no fatigue. However, human involvement remains crucial — from setting up the system to asking the right questions. AI also enhances existing products with added intelligence. Just as Apple integrated Siri into its devices, many familiar technologies are now being upgraded with AI capabilities. From conversational platforms and bots to smart machines, these tools combine with massive datasets to drive smarter automation — whether in home security systems, workplace solutions, or financial analysis tools. One of AI’s key strengths is its ability to adapt through progressive learning algorithms. It identifies patterns and structures in data, allowing algorithms to develop new skills. Much like a system that teaches itself to play chess, AI can learn to recommend products online or adjust predictions based on new inputs — evolving continuously with the data it receives. Through the use of neural networks with multiple hidden layers, AI can analyze massive and complex datasets like never before. Tasks such as building fraud detection models, once thought impossible, are now achievable thanks to advances in computing power and the availability of big data. These deep learning models require vast amounts of information — because they learn directly from the data itself. AI also delivers remarkable accuracy through deep neural networks. Whether it’s virtual assistants like Alexa or Google, or diagnostic tools in healthcare, AI systems become more accurate over time. In fact, modern AI is now capable of identifying diseases such as cancer from medical images with precision that rivals — or even exceeds — human expertise. Ultimately, AI helps unlock the full potential of your data. When algorithms can learn independently, data becomes one of your most valuable assets. The insights are already there — AI just helps uncover them. In competitive industries, having the best data offers a distinct advantage. But with this power comes responsibility: to innovate ethically and ensure that AI systems are trustworthy, fair, and sustainable.

UnitBirwelco is able to provide engineering, procurement and construction management, and direct labour services for your waste-to-energy and renewable energy projects. énergie Avec le défi mondial du changement climatique qui conduit à une législation environnementale plus stricte et à la réduction des décharges, la nécessité de garantir une énergie fiable à partir d'un large éventail de sources est maintenant plus importante que jamais. UnitBirwelco est en mesure de fournir des services d'ingénierie, d'approvisionnement et de gestion de la construction (EPCm), ainsi que des services de main-d'œuvre directe pour vos projets de valorisation énergétique des déchets et d'énergie renouvelable. Nous sommes un fournisseur de premier plan dans la conception, la fourniture et la construction d'installations de traitement des déchets municipaux pour la production d'énergie électrique, à la fois pour la consommation des utilisateurs de l'usine et pour l'exportation. Chaque usine est conçue pour répondre à des normes d'émissions rigoureuses et minimiser l'impact environnemental. UnitBirwelco a démontré sa capacité à adapter les besoins des clients et à fournir une valeur significative tout en gérant les risques des clients. Notre expertise technique et nos capacités en ressources nous permettent de répondre rapidement et de livrer des projets de haute qualité et rentables avec des performances opérationnelles continues optimales, dans les délais impartis, tout en accordant une attention particulière aux exigences en matière de santé, de sécurité et d'environnement et aux engagements de développement durable.

Unit Superheater Engineering supply weld overlaid boiler tube, supplying to the energy from waste, biomass, and fossil fuelled power industry within the UK and Europe. CMT Boiler tube weld overlay Unit Superheater Engineering supply weld overlaid boiler tube, supplying to the energy from waste, biomass, and fossil fuelled power industry within the UK and Europe. Unit Superheater utilise the Cold Metal Transfer welding technology , delivering an automated and controlled application of weld overlay cladding to standard base tube. Alloy 625 (ErNiCrMo-3) has successfully been used to significantly extend the life of boiler tubes in highly corrosive environments such as energy-from-waste boilers for many years, and continues to be the material of choice to combat most fireside corrosion issues. Advances in the search for superior performance alloys to challenge the most aggressive superheater corrosion, have resulted in Alloy 686 being selected by several of the latest generation of Energy from Waste plants. Advanced welding system architecture, ensure repeatable quality, and a high integrity weld overlay, with ultra low weld chemistry dilution. The weld overlay application encompasses the full range of typical boiler tube sizes 38 mm – 76.1 mm, but with the enhanced capability for large diameters up to 220 mm diameter for header and collector bodies, and < 38 mm for specialised superheater applications. CMT weld overlaid tube combines the economics and strength of a carbon or low alloy steel base tube material, with a NiCrMo weld overlay layer in a range of materials. CMT weld overlaid tube is a high integrity pressure part component, with controlled weld chemistry and ductility, and is suitable for cold and hot finish bending. Material combinations of base tube and weld overlay alloy can be tailored to suit specific corrosion and erosion conditions, and pressure part design requirements. High temperature fireside corrosion in boilers is a complex process, many factors contribute to tube degradation, and alloy selection is critical to providing the optimum solution that balances reliability and economics. Consistent and uniform, the CMT process delivers an ultra-low dilution weld overlay of assured repeatable quality. The standard process applies a single layer of a minimum thickness 2.0 mm. Increased thickness can be achieved in either single or double layer to meet customer bespoke specifications. Applications include: Water wall inserts & fabricated tube panels Replacement superheaters Replacement superheater bends Screen wall tubes Burner, sootblower, & door aperture tubes Headers and collectors Want to know more? Talk to a member of the team - Email Phone See it in action...

UnitBirwelco is one of the only Engineering, Procurement and Construction Management contractors in the UK with the ability to deliver the full range of EPC services using internal resources. renseigner Nous sommes toujours prêts à entreprendre de nouveaux projets et à vous aider à développer votre entreprise. Contactez-nous, discutons. ENVOYER UNE DEMANDE Téléchargez notre brochure Gestion de projet UnitBirwelco est l'un des seuls entrepreneurs en ingénierie, approvisionnement et gestion de la construction (EPCm) au Royaume-Uni avec la capacité de fournir la gamme complète de services EPC en utilisant des ressources internes. L'objectif de notre équipe de gestion de projet est de s'assurer que ces aspects, ainsi que tous les autres aspects d'un projet, sont étroitement intégrés, rentables et livrés à temps. Nous nous concentrons sur les priorités de nos clients et veillons à ce que leurs objectifs commerciaux soient atteints, leur avantage concurrentiel préservé et les risques atténués au maximum. Nos chefs de projet professionnels possèdent une connaissance approfondie des activités de projet, telles que l'administration des contrats, la gestion des risques et le contrôle des coûts, et combinent l'utilisation de systèmes de gestion de projet robustes avec une capacité d'adaptation et d'innovation. Le système de gestion de projet UnitBirwelco est conforme à la norme ISO 9001. En outre, nos stratégies, processus, procédures et méthodes de gestion de projet suivent les directives et les intentions de BS 6079 - «Guide de gestion de projet». UnitBirwelco a fourni des services de gestion de projet pour plus de 300 usines de traitement. "Nous sommes l'un des seuls entrepreneurs en ingénierie d'approvisionnement et de gestion de la construction au Royaume-Uni"

UnitBirwelco's dedicated Boiler & Superheater division provides a comprehensive range of services for headers, economisers, tubing, panels, manifolds, repair and replacement. POWER GENERATION Experience the excellence of UnitBirwelco's dedicated Boiler & Superheater division! Unlock a world of comprehensive services tailored to your needs. From headers and economisers to tubing, panels, and manifolds, we've got you covered. Our team specialises in seamless repair and replacement solutions. Elevate your boiler and superheater experience with us today. Chez UnitBirwelco, nous nous engageons à respecter les normes de contrôle de qualité les plus élevées et nous nous efforçons d'être au sommet de notre industrie. Cet engagement s'étend à toutes nos opérations, de la fabrication et de la fabrication à la conception et aux systèmes de gestion. En atteignant constamment les normes les plus élevées, nous visons à dépasser les attentes et les exigences réglementaires de nos clients et, dans un environnement de travail sûr, à offrir un service client de classe mondiale. Chez UnitBirwelco, nous nous engageons à respecter les normes de contrôle de qualité les plus élevées et nous nous efforçons d'être au sommet de notre industrie. Cet engagement s'étend à toutes nos opérations, de la fabrication et de la fabrication à la conception et aux systèmes de gestion. En atteignant constamment les normes les plus élevées, nous visons à dépasser les attentes et les exigences réglementaires de nos clients et, dans un environnement de travail sûr, à offrir un service client de classe mondiale. Address Unit Superheater Engineering, Unit House, Elba Crescent, Swansea, SA1 8QE Phone +44 (0) 1792 005400 Email info@unitbirwelco.com Connect

We are able to provide specialist inspection solutions as part of our packages, or as a stand alone service. Our partners Innovair are a specialist inspection solutions service provider focused on driving innovation through the development & deployment of advanced inspection robotics. SPECIALIST INSPECTION SOLUTIONS We are able to provide specialist inspection solutions as part of our packages, or as a stand alone service. Our partners Innovair are a specialist inspection solutions service provider focused on driving innovation through the development & deployment of advanced inspection robotics. Using the latest inspection technology, they capture the highest quality inspection data from the most difficult to reach places. Drone Survey & Inspection Our team of experienced inspection engineers use drones to collect and deliver data with the highest level of accuracy and repeatability. Our stringent procedures ensure our operations are completed safely and we deliver the correct, actionable information to our clients so they can make data driven decisions and examine their assets. Inspection Solutions Our ‘solutions’ approach means we work with you to solve your inspection problem(s). Where appropriate we will integrate our services or design a custom-made inspection system to meet your needs. The Innovair R&D team are developing a fleet of intelligent inspection robots which can navigate, position, and deliver complex services in dynamic & unstructured environments. Remote Visual Inspection With over 40 years industry experience, our inspection team are poised to meet your Remote Visual Inspection needs. Selecting the right tool from our range of remotely deployed inspection systems, we complete projects in the safest, most effective way. Collecting high quality data and delivering results. Advanced NDT Over 30 years’ experience creating technology led NDT solutions directs our team’s development of high-speed automated NDT scanning systems. Designed for a range of in-service inspection requirements, our systems support our clients to achieve highly accurate and repeatable inspection data. Want to know more? Thanks for submitting! Submit

OUR PROMISE IN ACTION In 2024, we remained steadfast in fulfilling our promise by implementing new standards, supporting global projects, and improving our internal processes. 2024 has been a remarkable year for UnitBirwelco, marked by achievements that highlight our commitment to sustainability, innovation, and excellence in the engineering and manufacturing sector. Guided by our core values and the promise to operate ethically, sustainably, and responsibly, we have continued to make a positive impact on our stakeholders and the environment. At UnitBirwelco, we recognize the importance of our role in creating a better world. As a Carbon Negative business since 2020, we have consistently taken steps to address climate change and adopt sustainable practices in all areas of operation. Key Achievements in 2024 Sustainability and Compliance Employee Development Operational Excellence Marketing and Outreach Business Growth As an industry leader in heavy and complex engineering, we acknowledge the challenges of operating in a sector often perceived as "dirty." In 2024, we took significant steps to refine our operations, ensuring they contribute positively to economic, social, and environmental sustainability: Health and Safety Improvements: Building on lessons learned during the pandemic, we have enhanced health and safety measures across all divisions, setting higher standards for employee welfare and operational efficiency. Innovative Practices: We leveraged technological advancements to optimize manufacturing processes, reduce waste, and minimize our environmental footprint. At UnitBirwelco, collaboration lies at the heart of our approach. By working closely with businesses, governments, and communities, we address global challenges collectively. This collaborative mindset has not only strengthened our operations but also inspired others in the industry to adopt more sustainable practices. Looking Ahead As we celebrate our successes in 2024, we remain focused on the future. Our priorities include: Driving Sustainability Leadership: Continuing to set benchmarks for sustainability within the engineering sector. Expanding Collaborative Efforts: Strengthening partnerships to support innovative renewable energy initiatives and impactful carbon offset projects. Empowering Talent Development: Investing in our workforce to build capabilities and expertise for meeting tomorrow’s challenges. UnitBirwelco’s achievements in 2024 highlight our unwavering dedication to making a positive impact. From maintaining our Carbon Negative status to supporting transformative global projects, we take pride in the progress we’ve achieved. Looking ahead, we remain steadfast in our commitment to fostering innovation, advancing sustainability, and championing collaboration for a brighter future. Together, we can build a more sustainable world.

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